Where to Find Automotive Dunnage That Works Hard & Simplifies Supply Chains
Photo Credit: ORBIS Corporation
When it comes to transporting parts from the production line to the assembly floor or from Tier 1 suppliers to OEMs, nothing matters more than protecting your components and keeping your process clean and efficient.
Automotive dunnage is the backbone of safe and smart part movement. It shields parts from damage, helps maintain part integrity, and supports workflows that keep your operation on schedule.
However, not all automotive packaging solutions are created equal. The wrong material can introduce unnecessary risk. Some liners and trays off-gas harsh chemicals, add unnecessary bulk, or break down under pressure.
Others may protect one part of the supply chain but complicate another. This can introduce contamination, reduce stackability, or limit reusability.
This is where Renegade’s coated textile dunnage stands apart.
– Our materials are engineered for durability and built to meet exacting specifications.
– They are easy to work with in even the most demanding automotive environments.
Whether you’re fabricating custom shipping racks or lining totes for sensitive components, our textiles help simplify handling, reduce waste, and deliver long-term value.
7 Benefits of Using Fabric Automotive Dunnage & Reusable Packaging
Photo Credit: ORBIS Corporation
Textile-based dunnage isn’t just a trend; it’s a strategic choice for operations that demand cleaner handling, lighter weights, and long-term efficiency. Fabric dunnage helps maintain part quality, reduces waste, and enhances flexibility across diverse packaging applications.
Below are seven ways reusable fabric-based solutions outperform traditional options like plastic corrugated, thermoformed trays, and injection-molded containers:
1. Better Fit for Pallet Covers & Container Liners
Coated textiles can be cut and fabricated to fit exact specifications. They can conform more easily to awkward or delicate parts compared to rigid containers.
2. Ideal for Bulk Shipping, Fulfillment & Returns
Reusable fabric liners can fold flat when empty, reducing return shipping volume. They also work well in environments where bins are reused frequently, helping protect parts through multiple cycles without sacrificing cleanliness or performance.
3. Superior Part Protection with Less Empty Fill Space
Unlike thermoformed trays or heavy molded inserts, coated textiles add minimal weight. They also provide, water resistance, and UV resistance without needing additional padding or shielding automotive components.
4. Flexible for Custom Loads
Textile liners accommodate a wider range of part shapes and sizes. This makes them particularly valuable in facilities that focus on running short production cycles.
5. Easy to Clean & Maintain
Some rigid plastic dunnage is difficult to sanitize thoroughly. Renegade’s coated fabrics, by contrast, are resistant to harsh cleaning agents like bleach or acetone. They help prevent cross-contamination between shipments and support higher hygiene standards in critical part handling.
6. Durable for Long-Term Use
Our fabric materials withstand repeated use in demanding manufacturing environments. They do not crack in cold storage, stretch under weight, or tear with rough handling. When combined with welding or sewn reinforcement, they offer unmatched toughness.
7. Improved Supply Chain Efficiency
Lightweight liners speed up packing and unpacking. They also reduce load weight, which helps optimize fuel consumption during shipping. Over time, this adds up to measurable wins in both lower costs and environmental impact.
Safer Dunnage Materials, Cleaner Air: Certified for Peace of Mind
For Tier 1 and 2 suppliers, OEMs, and logistics teams managing complex supply chains, material safety is more than a checkbox. It affects everything from workplace air quality to regulatory compliance, especially in environments where sensitive automotive parts come into close contact with packaging.
Renegade’s coated fabrics are developed with these priorities in mind. Our materials undergo rigorous third-party testing methods to ensure they meet safety and performance benchmarks relevant to modern manufacturing.
They are free from lead, phthalates, and other common plasticizers that can contribute to off-gassing of volatile organic compounds (VOCs). That makes them safer to handle in both production and shipping environments.
We are proud to offer dunnage materials that align with key certifications. These include Proposition 65 compliance for reduced chemical exposure in California-based operations (& compatibility with aggressive industrial cleaners used in lean manufacturing)
Many automotive manufacturers choose Renegade because they know their packaging will not compromise worker health, product integrity, or environmental performance standards.
6 Best Materials for Automotive Dunnage & Reusable Packaging That’s Uniquely Safe & Strong
In automotive manufacturing, where part geometry, surface finish, and weight all matter, selecting the right dunnage textile is critical. The material must withstand constant movement, exposure to temperature changes, and potential chemical contact during cleaning or production.
Renegade offers a suite of first-class engineered fabrics designed specifically for these challenges. Our materials are lightweight yet strong, easy to weld or sew, and built to resist tearing, moisture, and UV degradation.
They offer a cleaner, safer alternative to plastic corrugated or thermoformed trays, and can be fabricated into flexible liners, dividers, and covers that fit your exact handling needs.
Here are six of the top-performing materials from our catalog:
1. PPI-270: A lightweight coated fabric that balances flexibility and strength. Ideal for bin liners or tote dividers where easy handling is key.
2. PPI-370: Designed for higher-impact applications. Excellent for interior layers in reusable container systems that need added abrasion resistance.
3. PPI-420: Our most heavy-duty option. Suitable for protecting large, delicate components or long-distance shipping containers.
4. Flex-270: Offers enhanced pliability without compromising toughness. Great for packaging designs requiring curved or complex folds.
5. Flex-370: Combines midweight durability with a softer hand feel. Used often in layered dunnage and soft-side packaging systems.
6. Translucent Fabrics: Provide visibility for part inspection while keeping contaminants out. Perfect for facilities that require quick visual inventory checks without unpacking.
Tired of Toxic Chemicals, Flimsy Materials, Funky Smells, & Stuff That Can’t Be Recycled? Consider This 1 Alternative…
Photo Credit: ORBIS Corporation
Some dunnage and reusable packaging systems may seem sturdy on paper, but in practice they tear easily, reek of chemicals, or crumple in cold weather. Others rely on harsh materials that crack, fray, or create noise during transit, making them less than ideal for automotive supply chains. And when cleaning is needed, many of these products can’t withstand strong industrial chemicals or repeated washing.
Renegade offers a high-performance alternative. Our coated fabrics provide a smarter solution for OEMs and tier suppliers looking to protect parts without compromising air quality, reusability, or efficiency.
These materials are made to perform in real-world conditions, helping companies reduce product damage, streamline logistics, and meet demanding automotive industry standards.
Our fabric is:
– UV resistant
– Strong
– Flexible in cold temperatures
– Less crinkly than dunnage and reusable packaging made from polyethylene
– Can be returned to circular supply chains
– Easy to clean, doesn’t react to harsh cleaning methods like bleach and acetone
Upgrade to Automotive Dunnage & Reusable Packaging That’s Tough, Tidy, & Truly Recyclable
Photo Credit: ORBIS Corporation
Choosing the right packaging solution is critical for:
– meeting rigorous specifications
– improving workflow
– aligning with sustainability goals without compromising durability or cost-efficiency.
If your current dunnage system is falling short, then it may be time to make a switch.
Renegade’s coated fabrics are engineered for performance. They support cleaner manufacturing spaces, safer material handling, and a circular economy model that helps reduce waste while maintaining quality.
Whether you’re a supplier managing parts at scale or a logistics partner optimizing shipping racks, we have a material that works for your unique needs.
Let’s build smarter. Contact us today or give us a call at (920) 348-4554 to spec the right fabric for your application and see how Renegade can improve every layer of your supply chain.